Cikakken tsarin samar da layin faifai iri-iri yana ɗaya daga cikin manyan fa'idodin masana'antar Henan Zheng Heavy.Muna da gogewa a cikin tsarawa da sabis na layukan samar da taki iri-iri.Ba wai kawai muna mayar da hankali ga kowane hanyar haɗin yanar gizo ba a cikin tsarin samarwa, amma kuma koyaushe muna fahimtar cikakkun bayanai game da kowane tsari akan duk layin samarwa da samun nasarar samun haɗin kai.Muna samar da cikakken kuma abin dogara samar line mafita bisa ga ainihin bukatun abokan ciniki.
Ana amfani da layin samar da faifai granulator galibi don samar da takin zamani.Gabaɗaya, takin mai magani ya ƙunshi aƙalla abubuwa biyu ko uku (nitrogen, phosphorus, potassium).Yana da halaye na babban abun ciki na gina jiki da ƴan illa.Haɗin taki yana taka muhimmiyar rawa wajen daidaiton hadi.Yana iya ba kawai inganta hadi yadda ya dace, amma kuma inganta barga da kuma high yawan amfanin gona na amfanin gona.Layin samar da faifai granulator shine mafita mai kyau don cimma inganci mai inganci da haɓakar taki mai fili.Layin da ake samarwa zai iya samar da takin NPK, takin DAP da sauran barbashi na taki.
Abubuwan da ake amfani da su don samar da takin mai magani sune urea, ammonium chloride, ammonium sulfate, ruwa ammonia, ammonium monophosphate, diammonium phosphate, potassium chloride, potassium sulfate, ciki har da wasu yumbu da sauran abubuwan cikawa.
1) Nitrogen takin mai magani: ammonium chloride, ammonium sulfate, ammonium thio, urea, calcium nitrate, da dai sauransu.
2) Potassium takin mai magani: potassium sulfate, ciyawa da ash, da dai sauransu.
3) Phosphorus takin mai magani: calcium perphosphate, nauyi calcium perphosphate, calcium magnesium da phosphate taki, phosphate ore foda, da dai sauransu.
Layin samarwa na granulator faifai yana da ci gaba, inganci kuma mai amfani, tsarin kayan aiki yana da ƙarfi, sarrafa kansa yana da girma, aikin yana da sauƙi, kuma yana dacewa da samar da tsari na taki.
1. Dukkan kayan aiki an yi su ne da kayan da ba su da lahani da lalacewa.
2. Ana iya daidaita ƙarfin samarwa bisa ga bukatun abokin ciniki.
3. Babu hayakin sharar gida uku, ceton makamashi da kare muhalli.Yana gudana a hankali kuma yana da sauƙin kulawa.
4. Layin samar da taki na fili ba kawai zai iya samar da taki mai girma, matsakaici da matsakaici ba, amma kuma ya samar da takin gargajiya, takin inorganic, takin halittu, takin magnetic, da dai sauransu. Yawan granulation yana da yawa.
5. Tsarin dukkanin layin samarwa yana da mahimmanci, kimiyya da ma'ana, kuma fasaha ta ci gaba.
Kayan aikin layin samarwa na granulator diski ya haɗa da sinadarai sito → mahaɗa (haɗuwa) → faifan granulator (granulator) → na'urar sieve drum (rarraba tsakanin samfuran marasa inganci da samfuran da aka gama) bel mai ɗaukar bel (haɗin matakai daban-daban) da sauran kayan aiki. Lura: wannan layin samarwa don tunani ne kawai.
Tsarin tafiyar da layin samar da faifai granulator yawanci ana iya raba shi zuwa:
1. Raw kayan sinadaran tsari
Da farko, rarraba albarkatun kasa daidai gwargwado.Raw kayan sun hada da urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (ammonium phosphate, diammonium phosphate, calcium monophosphate, calcium carbonate), potassium chloride, potassium sulfate, da dai sauransu M albarkatun kasa rabo iya tabbatar da high taki yadda ya dace.
2. Raw kayan hadawa tsari
Ana gauraya duk kayan albarkatun kasa kuma ana motsa su daidai a cikin blender.
3. Karye tsari
A tsaye sarkar crusher murkushe manyan kayan cikin kananan guda waɗanda zasu iya biyan buƙatun granulation.Sa'an nan mai ɗaukar bel ɗin ya aika kayan cikin injin granulation diski.
4. Tsarin granulation
The faifai kusurwa na faifai granulation inji rungumi dabi'ar arc tsarin, da kuma ball form rate iya isa fiye da 93%.Bayan kayan ya shiga cikin farantin granulation, ta hanyar ci gaba da jujjuyawar faifan granulation da na'urar fesa, kayan yana haɗawa tare da juna don samar da barbashi tare da sifa mai kama da kyan gani.Disk granulator kayan aiki ne da ba makawa a kan layin samar da takin zamani.
5. Tsarin dubawa
Ana jigilar kayan da aka sanyaya zuwa injin abin nadi don nunawa.Ingantattun samfuran za su iya shiga cikin ɗakunan ajiya da aka gama ta hanyar jigilar bel, kuma ana iya haɗa su kai tsaye.Abubuwan da ba su cancanta ba za su dawo su sake dawowa.
6. Tsarin marufi
Marufi shine tsari na ƙarshe na layin samar da taki.An haɗe samfurin da aka gama tare da cikakkiyar injin marufi mai ƙididdigewa.Babban digiri na aiki da kai da babban inganci ba kawai cimma daidaiton aunawa ba, har ma da kyau kammala aikin ƙarshe.Masu amfani za su iya sarrafa saurin ciyarwa kuma saita sigogin sauri bisa ga ainihin buƙatu.