Layin samar da takin zamani na ton 20,000 a duk shekara hade ne na kayan aiki na zamani.Ƙananan farashin samarwa da ingantaccen samarwa.Za'a iya amfani da layin samar da taki mai hade don granulation na nau'ikan albarkatun ƙasa daban-daban.A ƙarshe, ana iya shirya takin mai magani tare da ƙima da ƙima daban-daban bisa ga ainihin buƙatun, yadda ya kamata ya cika abubuwan gina jiki da amfanin gona ke buƙata, da magance sabani tsakanin buƙatun amfanin gona da wadatar ƙasa.
Layin samar da takin zamani na iya samar da taki mai tsayi, matsakaita da maras karfi don amfanin gona iri-iri.Layin samarwa baya buƙatar bushewa, tare da ƙaramin saka hannun jari da ƙarancin amfani da makamashi.
Nadi na hadadden layin samar da taki za a iya tsara shi zuwa siffofi da girma dabam dabam don matsewa da samar da barbashi masu girma dabam.
Gabaɗaya, takin mai magani ya ƙunshi aƙalla abubuwa biyu ko uku (nitrogen, phosphorus, potassium).Yana da halaye na babban abun ciki na gina jiki da ƴan illa.Haɗin taki yana taka muhimmiyar rawa wajen daidaita hadi.Yana iya ba kawai inganta hadi yadda ya dace, amma kuma inganta barga da high yawan amfanin gona na amfanin gona.
A matsayin ƙwararrun masana'anta na kayan aikin samar da taki, muna ba abokan ciniki kayan aikin samarwa da mafita mafi dacewa don buƙatun ƙarfin samarwa daban-daban kamar ton 10,000 a kowace shekara zuwa ton 200,000 a kowace shekara.
Raw kayan don samar da takin mai magani sun hada da urea, ammonium chloride, ammonium sulfate, ruwa ammonia, ammonium monophosphate, diammonium phosphate, potassium chloride, potassium sulfate, ciki har da wasu yumbu da sauran abubuwan cikawa.
1) Nitrogen takin mai magani: ammonium chloride, ammonium sulfate, ammonium thio, urea, calcium nitrate, da dai sauransu.
2) Potassium takin mai magani: potassium sulfate, ciyawa da ash, da dai sauransu.
3) Phosphorus takin mai magani: calcium perphosphate, nauyi calcium perphosphate, calcium magnesium da phosphate taki, phosphate ore foda, da dai sauransu.
1.Composite taki samar line yana da halaye na low makamashi amfani, babban samar iya aiki da kuma mai kyau tattalin arziki amfanin.
2. Layin samarwa yana ɗaukar busassun granulation, yana kawar da tsarin sanyaya bushewa da rage yawan shigar da kayan aiki.
3. Layin samar da taki na fili yana da ƙima kuma yana da ma'ana, yana rufe ƙaramin yanki.
4. A cikin tsarin samarwa, akwai ƙarancin amfani da makamashi kuma babu sharar gida uku.Layin samar da taki mai haɗaka yana da ingantaccen aiki, ingantaccen inganci da tsawon rayuwar sabis.
5. Za a iya amfani da layin samar da taki don samar da albarkatun taki daban-daban.Kuma adadin granulation ya isa sosai.
6. Layin samar da taki na fili zai iya samar da taki mai yawa a wurare daban-daban don biyan bukatun abokan ciniki daban-daban.
Gabaɗaya magana, layin samar da taki gabaɗaya ya ƙunshi sassa masu zuwa: tsarin hadawa, tsarin granulation, aiwatar da murkushewa, tsarin nunawa, tsarin shafi da tsarin marufi.
1. Na'urar batching mai ƙarfi:
Ana iya aiwatar da abubuwan da ke cikin abubuwa sama da uku.Injin batching yana da fiye da silo uku, kuma yana iya haɓaka daidai da rage silo bisa ga buƙatun abokin ciniki.A wurin fitowar kowane silo, akwai ƙofar lantarki mai huhu.A ƙarƙashin silo, ana kiran shi hopper, wanda ke nufin cewa kasan hopper shine mai ɗaukar bel.An ce ana rataye hopper da bel conveyor a gefe ɗaya na lever watsawa, ɗayan ƙarshen lever yana haɗa da na'urar firikwensin tashin hankali, kuma na'urar firikwensin da sashin kula da huhu ana haɗa su da kwamfutar.Wannan injin yana ɗaukar ma'aunin ma'auni na lantarki, wanda mai sarrafa batching ke sarrafa shi ta atomatik, kuma ana kammala ma'aunin kowane abu bi da bi.Yana da abũbuwan amfãni daga cikin sauki tsari, high sinadaran daidaito, sauki aiki da kuma abin dogara amfani.
2. Tsayayyen Sarkar Crusher:
Haɗa abubuwa daban-daban masu haɗawa cikin ƙayyadaddun ƙayyadaddun ƙima kuma sanya su cikin injin murƙushe sarƙar tsaye.Za a murƙushe albarkatun ƙasa cikin ƙananan ƙwayoyin cuta don saduwa da buƙatun tsarin granulation na gaba.
3. Mai ciyar da diski a tsaye:
Bayan an murƙushe ɗanyen, sai a aika zuwa ga mai ciyar da faifan tsaye, sannan a gauraya ɗanyen kuma a jujjuya shi daidai a cikin mahaɗin.Rufin ciki na mahaɗin shine polypropylene ko farantin karfe.Irin waɗannan albarkatun ƙasa tare da babban lalata da danko ba su da sauƙin tsayawa.Abun da aka haɗe zai shiga cikin granulator drum.
4. Roll Extrusion Granulator:
Yin amfani da fasahar extrusion bushe, an cire tsarin bushewa.Ya dogara ne akan matsa lamba na waje, don haka ana tilasta kayan da za a matsa zuwa guntu ta hanyar sharewar abin nadi biyu.Ainihin yawan adadin kayan zai iya karuwa da sau 1.5-3, don haka ya kai wani ma'auni mai ƙarfi.Musamman dacewa da wuraren da za a ƙara yawan nauyin samfurin.Za'a iya daidaita elasticity na aiki da kewayon daidaitawa ta hanyar matsa lamba na ruwa.Kayan aiki ba kawai kimiyya ba ne kuma mai ma'ana a cikin tsari, amma kuma yana da ƙananan zuba jari, tasiri mai sauri da kuma fa'idodin tattalin arziki mai kyau.
5. Rotary Drum Screene:
Ana amfani da shi musamman don raba ƙãre samfurin daga abin da aka sake fa'ida.Bayan sieving, m barbashi ana ciyar a cikin wrapper inji, da kuma unqualified barbashi ana ciyar a cikin a tsaye sarkar crusher yin granulated sake, don haka gane samfurin rarrabuwa da uniform rarrabẽwa na gama kayayyakin.Injin yana ɗaukar allon haɗin gwiwa don sauƙin kulawa da sauyawa.Tsarinsa yana da sauƙi kuma mai lalata.Aiki mai dacewa da kwanciyar hankali kayan aiki ne da ba makawa a cikin samar da taki.
6. Injin Marufi Mai ƙima na Lantarki:
Bayan an tantance ɓangarorin, na'urar tattara kayan ana tattara su.Na'ura mai ɗaukar hoto yana da babban digiri na atomatik, haɗa nauyin nauyi, suture, marufi da sufuri, wanda ke gane saurin ƙididdiga na ƙididdiga kuma ya sa tsarin marufi ya fi dacewa da daidaito.
7. Mai ɗaukar bel:
Mai jigilar kaya yana taka rawar da ba dole ba a cikin tsarin samarwa, saboda yana haɗa sassa daban-daban na dukkan layin samarwa.Akan wannan layin samar da taki, mun zaɓi samar muku da abin ɗaukar bel.Idan aka kwatanta da sauran nau'ikan jigilar kaya, masu jigilar bel suna da babban ɗaukar hoto, suna sa tsarin samar da ku ya fi inganci da tattalin arziki.